Hydraulic Wire Tensioning

Hydraulic Wire Stressing cum Detensioning

Precision Tensioning for Pre-Cast and Post-Tensioned Concrete

Our Hydraulic Wire Stressing cum Detensioning Jacks are engineered for high-precision tensioning and controlled release of high-tensile wires and strands. Specifically designed for the pre-cast industry—including sleepers, poles, and bridge girders—these jacks ensure uniform load application and maximum safety during the critical stressing phase.

Core Engineering Features

Dual-Function Capability:

Seamlessly handles both initial wire stressing and controlled detensioning, eliminating the need for separate equipment and reducing setup time.

Synchronized High-Pressure Hydraulics:

Engineered to operate at high pressures with a smooth, jerk-free stroke, ensuring that the high-tensile strands are stretched to the exact specified elongation.

Heavy-Duty Anchor Grips:

Equipped with high-alloy steel wedge-and-barrel sets that provide a slip-proof grip on the wire during the entire tensioning cycle.

Precision Load Control:

Compatible with calibrated pressure gauges and digital load cells to ensure 100% accuracy in force application, meeting strict international civil engineering standards.

Rugged, Portable Design:

Built with high-strength lightweight alloys where possible, making it easy for operators to move the jack across long-line casting beds.

Technical Specifications

Tonnage Capacity:

Available in various models ranging from 10 Tons to 500 Tons to suit different strand diameters.

Stroke Length:

Customizable stroke to accommodate specific elongation requirements of long-span structures.

Hydraulic Power Pack:

Powered by specialized electric or petrol-driven power packs featuring high-flow pumps for rapid cycle times.

Auto-Lock Safety:

Integrated safety valves prevent sudden pressure drops, protecting operators from wire snap-back.

Primary Applications

Pre-Stressed Concrete (PSC) Sleepers

Essential for railway sleeper manufacturing lines.

Electric Poles & Piling

Precision tensioning for spun concrete products.

Bridge Girders & Flyovers

Post-tensioning of structural strands for high-load infrastructure.

Multi-Strand Jacking

Capable of being configured for multi-strand stressing systems in large-scale casting beds.